Overmolded Cable Assemblies

Overmolding is the preferred solution for environmental protection of military aerospace and harsh environment industrial interconnect cable assemblies.

Overmolded cable assemblies.

The overmolding process involves injecting molten material into a mold cavity that when cooled conforms to the desired shape. Overmolded cable assemblies offer 360 degree strain relief improved pull strength and flexible support at the cable exit. Whether you are looking for overmolded cable assemblies that can withstand harsh or demanding environments or have performance parameters that must be met for your industry the team at dc electronics will make it possible. Various overmolded cable assemblies custom manufactured for each application.

Molex designs overmolded cable assemblies capable of delivering 3 0 to 80 0a current ratings depending on the connector family. In fact the typical interconnect cable assembly made for high performance applications. Dc electronics can build to print most custom overmolded cable assemblies designed for today s sophisticated applications. Available in nearly limitless shapes sizes materials and configurations overmolded cable assemblies are designed for extra protection against harsh conditions demanding environments abrasion sterilization and.

The overmolded mxc cable assemblies deliver ultra high performance with bandwidth capabilities extending up to the terabit per second range e g 64 25gb s fibers 1 6tb s and have a rugged expanded beam interface that supports lower overall costs due to fewer parts and simpler assembly with no fiber polishing required as well as reduced. An overmolded cable assembly is a cable assembly with an end or ends that are molded to create a sealed connector or plug to help improve the performance and durability of the assembly. Often when consumer home appliance and telecommunication customers need cable assemblies they need multiple vendors to acquire connectors cables and the actual assembly. This includes grommets as part of the assembly for any point s where an assembly needs to be installed through.

A overmolded cable assembly generally replaces an assembly that would otherwise rely on a backshell for protection and support. With the majority of movement between the cable and connector occurring at the cable exit overmolding improves performance and enhances the cable life. Overmolded cable assemblies are the most rugged class of interconnect wire harnessing available.